Read all about the ContraBlock Evo in our XFP product brochure.
Main benefits of the XFP pumps
  • Premium Efficiency IE3 motors for greater energy savings
  • Long-term reliability with wastewater-designed impellers
  • Greater energy savings gives smaller CO2 footprint
  • Excellent rag handling for minimized downtime
  • Sustainable in manufacturing and operation
Main applications
  • Clean water and wastewater
  • Sewage containing solids and fibrous material
  • Sewage with sludge and high rag content
  • Industrial raw water
  • Municipal combined sewage and storm water systems

Main design features
  • Premium Efficiency IE3 motors in acc. with IEC60034-30 (from 1.3 - 550 kW in 50 Hz and 2.7 - 830 hp in 60 Hz)
  • ContraBlock family impeller type single and multivane
  • Vortex impeller type family
  • Closed and skew type impellers
  • Explosion-proof version as option (ATEX, FM or CSA)
  • Closed cooling system (PE1-2)
  • Closed-loop cooling system - standard in PE6 (PE3-PE5 optional)
  • Temperature rise according to NEMA Class A up to 110 kW and Class B above
  • Class H (140°C) insulation
  • Condition monitoring (temperature, water ingress)
  • 100'000 hours bearing life (50'000 hours on PE1-2)
Key characteristics
50 Hz 60 Hz
Pump sizes 80-800 mm 80 to 800 mm / 3.2 to 32 in
Capacities up to 2'400 l/s up to 2’500 l/s / 39’600 USgpm
Heads up to 80 m up to 95 m / 310 ft
Power 1.3 to 550 kW 2 to 620 kW / 2.7 to 830 hp
Motor power PE 1-7
No of poles Power P2 (kW)
PE1 PE2 PE3 PE4 PE5 PE6 PE7
2 50 Hz: 3-4
60 Hz: 4.5
50 Hz: 5.5-11
60 Hz: 8-12.5
50 Hz:
15-25
60 Hz:
18.5-30
50Hz:
35-42
60 Hz:
43-54
- - -
4 50 Hz: 1.5-2.9
60 Hz: 2.2-3.5
50 Hz: 4-9
60 Hz: 4.5-10.5
50 Hz: 11-30
60 Hz: 13-35
50 Hz: 22-45
60 Hz: 25-52
50 Hz:
55-110
60 Hz:
63-125
50 Hz:
132-250
60 Hz:
150-335
-
6 50 Hz: 1.3
60 Hz: 2
50 Hz: 3
60 Hz: 3.5
50 Hz: 9-22
60 Hz: 9-25
50 Hz:
18.5-37
60 Hz:
21-43
50 Hz:
45-90
60 Hz:
52-104
50 Hz:
110-200
60 Hz:
125-220
50 Hz:
250-550
60 Hz:
290-620
8    50 Hz: -
60Hz: 12
50 Hz: 15-30
60 Hz: 17-35
50 Hz: 37-75
60 Hz: 43-86
50 Hz:
90-132
60 Hz:
104-150
50 Hz:
160-450
60 Hz:
185-500
10 50 Hz: 30-55
60 Hz: 35-63
50 Hz:
75-132
60 Hz:
86-150
50 Hz:
160-350
60 Hz:
185-415
12
50 Hz: -
60 Hz:
86-150
50 Hz:
160-300
60 Hz:
185-350
Performance range
Submersible wastewater and sewage pump type ABS XFP 30-750 kW performance curve 50 Hz
Performance range 50Hz
Submersible waste water and sewage pump type ABS XFP 30-750 kW performance curve 60 Hz US
Performance reach 60Hz
Impeller options
XFP Contrablock Plus impeller with bottom plate

ContraBlock Plus

Specifically engineered to handle tough challenges of high rag and solid content, a consequence of water conservation efforts.

 


XFP Contrablock Evo impeller with bottom plate

ContraBlock Evo

The next innovative step to improve non-clog behavior handling higher rag and solid content. The ContraBlock Evo uses unique vane geometry and Pulse-Out technology for highly efficient solids passage.
 


XFP Vortex impeller

Vortex

Featuring a large passage for solids, vortex impellers are perfect for pumping liquids with gas, sand, or low flow/high head requirements. They're commonly used in small pumping stations in rural areas due to their clog-resistant nature.
 


XFP channel impleller

Channel

Channel impellers are perfect for liquids without fibers. For wastewater with fibers, their suitability depends on the pump size and can be determined using Sulzer's ABSEL wastewater pump selection program.
 


XFP skew impeller

Skew

Skew impellers excel in handling sewage at large pumping stations. Their semi-open, mixed-flow design combines the advantages of axial and centrifugal impellers, allowing for a large solids passage.
 


XFP chopper impeller with bottom plate

Chopper

Chopper impellers are specifically designed to address the challenge of long or bulky waste materials by cutting them into manageable pieces.

Documents 1.3-30 kW

Data sheets

Dimension drawings

Documents 30-620 kW

Case studies

Data sheets

Dimension drawings

Case studies and articles
  • Sulzer’s turnkey pumping station reduces energy costs by 40%
    Sulzer has completed the first in a series of wastewater pumping stations for a Danish municipality. Replacing a pre-existing facility, the new station offers twice the capacity of the old one, while its highly efficient, horizontally mounted XFP pumps have cut energy demand by 40 percent.

  • Building flood defenses to stand the test of time
    Looking ahead at rising sea levels, water utilities in low-lying areas need to be planning how to handle increased risks of flooding. In Denmark, defenses in the Ringkøbing Fjord have been bolstered by the installation of two new pumping stations, which have been designed and equipped by Sulzer. The new facilities will help to protect the town and the surrounding countryside for the next 40 years and far beyond.

  • Pump impeller technology against blockages
    September 15, 2020
    Pump blockage is a growing and costly issue for wastewater companies. Choosing a pump designed specifically to meet the challenges of frontline operation in sewage networks can dramatically cut downtime and minimize asset lifetime costs.

  • XFP pump with Contrablock hydraulics limits clogging
    The Pernes Les Fontaines wastewater treatment plant in France, part of the Rhône-Ventoux mixed water union, treats a daily pollution of 12’000 population equivalents.

  • Sulzer Pumps reduce downtime at water utility
    Winslow Township is the largest town in Camden County, NJ, USA. The town runs its own in-house water and sewer utility. The pumps installed in the two pumps stations - Ivy Hall and Victoria Manor - often clogged and experienced reliability issues. Even partially clogged pumps greatly reduce energy efficiency. Customer callout time and overtime to service these stations was very high.

  • Sulzer delivers pumps for the largest water construction project in Europe
    As part of the reconstruction of the Emscher river and its tributaries, a multistory underground facility is being built in Gelsenkirchen at the river Hüller Bach. This project comprises three reservoirs, two rainwater treatment plants and three pumping stations. The excavation has a diameter of around 33 meters. Numerous and sometimes very large pumps are needed because of the large quantities of water. Sulzer delivered the submersible pumps for the plant that is expected to be operational in 2020.

  • Submersible pumps run at optimum hydraulic efficiency
    To reduce the carbon footprint, the Avebe wastewater treatment plant in Netherlands replaced their existing radial pumps by Sulzer’s stainless steel XFP submersible sewage pumps with Contrablock Plus impellers and Premium Efficiency IE3 motors.

  • Installation of submersible sewage pumps gives substantial energy savings
    The village Sluis in the Netherlands is a popular touristic attraction and therefore the municipality cannot afford any blockages in the wastewater transportations. The installation of Sulzer submersible sewage pumps gave substantial energy savings.

  • Proven expertise in dewatering pumps rental
    Neptune is a company specialized in the rental and sale of pumping equipment for clean water, wastewater and water loaded to industry, construction and communities. Its rental fleet includes 90% of dewatering pumps and 10% of sewage pumps. Neptune has already trusted Sulzer as a supplier for many years and has ordered several dewatering and sewage pumps.

  • Sulzer’s submersible sewage pump offers unmatched blockage resistance
    Kaimai Valley Services in New Zealand had a pump station that was blocked with soft solids, rags, etc. on average 1-2 times per week. The pump was replaced by a Sulzer submersible sewage pump type ABS XFP and the blockages stopped.

  • Sulzer pumps improve wastewater treatment in a sugar and bioethanol plant
    Tereos is the leading sugar and alcohol producer in the Czech Republic. The factory trusts Sulzer’s equipment for its demanding wastewater applications, like the XFP sewage pumps with Contrablock Plus impellers and Premium Efficiency IE3 motors.

  • Sulzer secures contract for Danish climate protection scheme
    Nine Sulzer pumps are set to play a key role in new flood defenses around the town of Ringkøbing. Danish water utility Ringkøbing-Skjern Forsyning A/S has selected Sulzer as the primary pump supplier for a major flood defense project.

  • Driving up efficiency
    The adoption of electric vehicles across the world is increasing rapidly and this demand needs to be matched by the supply of batteries. As new processing plants and manufacturing facilities are constructed, it is important that they employ the latest in pumping technology to ensure optimum reliability and efficiency. Read the article.

  • Tackling wastewater challenges system-wide
    Blockages in municipal wastewater systems are costly for utilities, inconvenient for users and potentially harmful for the environment. This increased stress on the system leaves the operators to find a smarter approach to ensure network-wide reliability.

  • Monster keeps major infrastructure project on track
    A Sulzer Channel Monster has been a lifeline for a large-scale wastewater treatment project in Vác, Hungary

  • A lifetime of efficiency
    Electric motors in industrial applications, including those used in pumping systems, consume 30 to 40 percent of the world’s electricity. For the past two decades, equipment manufacturers, users and regulators have been tackling excessive energy consumption.

  • Ensuring the right mix
    Sulzer technology is playing a key role in Energiefabriek West, an innovative bio-power scheme in the Netherlands. The Rivierenland Water Authority in the Netherlands is investing in new infrastructure to improve the performance of its wastewater treatment systems while also reducing its impact on the environment. The utility is aiming to become energy neutral by 2030, and Sulzer technology is helping it to realize this goal.

  • Greening the desert
    The plant, which was officially inaugurated by the country’s president Abdel Fattah El Sisi in April 2020, will produce enough clean water to irrigate 70’000 acres (283 square kilometers) of agricultural land.

  • Sulzer’s analysis of wastewater pumping stations enables Spanish municipality to optimize performance and reduce costs
    In the City of Vilagarcía de Arousa in North-western Spain, problems with the sewage network were leading to pollution events and a EUR 200’000 annual maintenance bill. To resolve these issues, the city council partnered with experts from Sulzer’s service center in nearby Vigo.

  • Smarter control of wastewater pump networks transforms performance, reliability and cost-efficiency
    Data flows faster than water, providing a stream of optimization opportunities. The latest in control technology allows pumping stations and wastewater treatment facilities to talk to each other, providing a better picture of real-time conditions and enabling smarter, more proactive management of the whole network.

  • Case studies
    Wherever fluids are pumped, mixed, controlled or applied, we are there. See how our solutions create value for customers and learn how we can make your pumping and mixing processes more efficient and profitable, safeguarding your production and ensuring lasting reliability.
Applications
  • Commercial waste disposal from toilets
    Commercial wastewater from toilets comprises all sewage water flushed from toilets on commercial, industrial or public properties.

  • Network pumping station
    Network pumping stations collect municipal wastewater from residential homes and communal schemes. Installed in dry or wet wells, the pumps deliver the effluent to a terminal pumping station. Since most pumping stations are not equipped with screens, the pumps must cope with difficult materials such as fibrous sanitary and packaging items.

  • Terminal pumping station
    Terminal pumping stations receive municipal wastewater from network pumping stations. Installed in dry or wet wells, the pumps forward the medium to a treatment plant for final purification. Due to the lack of screens at most pumping stations, difficult materials such as fibrous sanitary and packaging items are a constant threat to uptime.

  • Inlet pumping station
    Inlet pumping stations are somewhat similar to large terminal pumping stations. Depending on the depth of the incoming sewer, the lifting heads can range from around 2 up to 30 meters. To prevent hydraulic shock loads, which negatively impact the biological process, the stations often make use of variable-speed drives and/or several pumps in parallel.

  • Outlet pumping stations
    Outlet pumping stations are required when the level of the treatment plant is lower than that of the receiving water. This is especially true when discharging into a river, which can rise during heavy rain or flood periods, or into the sea, where the level varies with the tide. Outlet pumping stations may also be needed to compensate for increasing frictional losses in the outgoing pipe at high flows, for example in long sea outfall pipes.

  • Return of activated sludge
    Outlet pumping stations are required when the level of the treatment plant is lower than that of the receiving water. This is especially true when discharging into a river, which can rise during heavy rain or flood periods, or into the sea, where the level varies with the tide.

  • Dewatering in tunneling
    A tunnel construction is a complex worksite were many different variables need to be taken into consideration, flooding is one of them. Our drainage and sludge submersible dewatering pumps are lightweight, portable and start when you plug them in.

  • Mine water management
    Sulzer offers a comprehensive portfolio of pumps and process equipment for abrasive and corrosive environments in mine water management applications.
Service
Cut view of submersible sewage pump XFP 30-700 kW
See the ContraBlock Plus video
Sulzer's efficient pump replacement solution for wastewater pumping stations
The Sulzer pump control system offers a proactive solution for the network of pumping stations
Contact us